FAQ's
What engines were
available in the 78-83 Malibu?
What transmission were available in the 78-83 Malibu?
Which
transmission is in my Malibu?
Where can I find option codes for the 78-83 Malibu?
What type of rearend does the 78-83 Malibu have?
How can I tell the difference between a 7.5" and 8.5" 10 bolt
rearend?
Which rearends can be swapped into the 78-83 Malibu?
How big of a tire can I fit on my Malibu?
What does it take to put a big block Chevy engine in my Malibu?
How do I modify my crossmember for dual exhaust on my Malibu?
What Transmissions will fit in my Malibu?
How do I convert my Malibu to manual
tranny?
How do I convert my Malibu to manual steering?
How do I convert my Malibu to manual brakes?
How do I convert my Malibu from V6 to a V8?
How do I install larger 12" front disc brakes on my Malibu?
What are the first basic mods I need to do to get my Malibu to
"hook up"?
How do I know what size ujoint I have (1310, 1330 or 1350 series)?
What engines were
available in the 78-83 Malibu?
Here is a list of engine codes listed for the 78-83
Malibu. I'm not totally sure that ALL were actually available each year, but they
are listed as an option code for each year:
Year Model |
Available
Engines |
78 |
200 V6 (95 HP), 231 (3.8L) V6 (105 HP), 305 V8 (140
HP), 350 V8 (165 HP) |
79 |
200 V6 (95 HP), 231 (3.8L) V6 (105 HP), 267 V8 (125
HP), 305 V8 (140 HP), 350 V8 (165 HP) |
80 |
229 V6 (110 HP), 231 (3.8L) V6 (105 HP), 267 V8
(115 HP), 305 V8 (140 HP), 350 V8 (170 HP) |
81 |
229 V6 (110 HP), 231 (3.8L) V6 (105 HP), 267 V8
(115 HP), 305 V8 (140 HP), 350 V8 (170 HP) |
82 |
229 V6 (110 HP), 231 (3.8L) V6 (105 HP), 4.3L V6 Diesel
(85 HP), 305 V8, 350 V8 Diesel (105 HP) |
83 |
229 V6 (110 HP), 231 (3.8L) V6 (105 HP), 4.3L V6 Diesel
(85 HP), 305 V8, 350 V8 Diesel (105 HP) |
What
transmission were available in the 78-83 Malibu?
There was a large assortment of transmissions
available in the 78-83 Malibu models. I'm not sure if all below were available, but
all were listed in the option codes for these years. These included the following
with the option code listed:
M15 - 3 spd standard transmission
M20 - 4 spd standard transmission (Muncie)
M21 - 4 spd close ratio (Muncie)
M38 - Turbo 350 automatic transmission
MM3 - 3 spd standard transmission.
MM4 - 4 spd standard transmission.
MX1 - automatic transmission (metric or TH250?)
Where can I
find option codes for the 78-83 Malibu?
If you are luck enough to find the build sheet
on your Malibu, you can go to the Canadian
Classic Chevelle & Beaumonts Page. It is an EXCELLENT source of all the
option codes listed by year model.
What type
of rearend does the 78-83 Malibu have?
The factory rearend in all Malibu's is a 10 bolt
with a 7.5" ring gear. This is the weakest rearend GM has produced, to my
knowledge. They have 26 spline axles and small spider gears that are prone to
breakage if moderate amounts of power are applied to them. Most come with very tall
"highway" type gears for good fuel economy. Most came in the 2.41-2.73
range. To see a list of what was available, go to the Rear
Axle Code Page to see a breakdown of available gear ratios, Posi ID, etc. for the
stock 7.5" rearend and also the more desirable 8.5" rearend that came in the
Buick GN turbo Regal and the Olds 442.
Which
rearends can be swapped into the 78-83 Malibu?
The stock 78-88 A/G body rearend housing
(housing flange to housing flange) is 52.125". Here is a list of other common
rearend dimensions:
Body Style |
Housing Width |
64-67 Chevelle |
54.250" |
68-72 Chevelle |
55.250" |
67-69 Camaro |
54.250" |
62-67 Chevy II |
52.125" |
70-81 Camaro |
55.375" |
82-92 Camaro |
55.750" |
93-up Camaro |
59.250" |
68-76 Nova |
54.250" |
78-88 A/G Body |
52.125" |
Information from Chevy High
Performance Magazine 3/2001 |
Below is a list of common Ford 9"
housing widths. NOTE the widths listed below is for AXLE FLANGE TO AXLE FLANGE not
housing flange like above!!!
Body Style |
Housing Width |
64-71 Ford (full sized car) |
61.0" |
67-70 Mustang |
59.0" |
79-81 Lincoln Versallies |
58.5" |
79-81 Granada |
58.5" |
Obviously, some of those
are not good swap candidates for a 78-88 A/G body. The 64-72 Chevelle is a good
candidate because South Side Machine offers a kit to adapt these rearends to the 78-88 A/G
body cars. You will have to use wheels with additional backspacing to compensate for
the wider housing. For more swap info, go to the Rearend Swap Tech Page to see your
alternatives to replacing the factory rearend in your Malibu.
How big of a
tire can I fit on my Malibu?
Probably THE most asked question! This
isn't necessarily something set in stone, because you can tweak things to run a pretty big
tire. Some people are interested in drag racing, some want the biggest wheel
diameter with ultra low profile tires. Since this is primarily a drag racing site,
I'll say that a 275/60/15 is the largest rear street tire you can run and a 28x10.50 is
the largest slick. I found that the McCreary L60-15 fit nicely. These should
be used with 15x8" wheel and 3.5" backspacing. I have been told by a few
people that they are running 295/50/15 tires without problems. The largest front
tire would probably be a 235/60/15 with 3.5" backspacing. My Father runs
245/60/15's on the front and it rubs at full turn. There are MANY other combos using
16" or larger wheels. I have not tried them, since I am more of a dragracing
fan. To see a compilation of what some people are successfully running on their
78-88 G-body cars, go to the G-body Tire/Wheel Fitment link.
What does it
take to put a big block Chevy engine in my Malibu?
Ah, very good question! I have done a tech
page covering everything I could think of at the time about this swap. It's really
not that difficult, just get ready to come off your wallet! Go to the BBC In Your G-Body Page to see all the details.
How do I
modify my crossmember for dual exhaust?
Go to my Crossmember
Mod. Page. It discusses different methods of modification and list vendors that
offer bolt-in crossmembers for about any tranny combo out there.
What
Transmissions will fit?
This is another common question. You can
fit practically ANY transmission GM has produced for passenger cars into the 78-83 Malibu.
This includes TH350, TH400, 700R4, 2004R, Power Glide. In most cases, it is a
simple procedure requiring, at most, modification to the crossmember and/or driveshaft
length. Go to the Transmission Swap Page for
more info.
What manual
transmissions will fit and how do I convert do the conversion?
No doubt, manual tranny's are cool and
fun to drive! The T5, T56, Muncie (and possibly others) can be adapted to the 78-83
Malibu. These cars actually came from the factory with 3 and 4 speed manual
tranny. Check out these pages:
http://garage-scene.home.att.net/t5_install.htm
http://www.monte-list.nu/tech/fivespeed.shtml
http://www.montecarloss.com/ls1montecarloss/
How do I
convert to manual steering?
This modification is simple and quick. It
removes weight, cleans-up underhood appearance, and removes the HP sucking power steering
pump from the engine. All that is required is finding and installing a 82-91 (years
I'm sure that fit) S-10 pickup truck with manual steering. These should be PLENTIFUL
in the scrap yards. It is a direct bolt-on. Simply remove your old power
steering box by removing the steering link rod from the pitman arm. Then remove the
bolt in the steering column shaft that connects the shaft to the steering box.
Slide the column shaft back. Next remove the 3 bolts that mounts the steering box to
the frame. Re-install the new manual box in reverse order. If the pitman
arm is different than the stock one, you will have to use a pitman-arm-removal-tool and
swap those out. Some have said that you may have to use the existing pitman arm from
your stock steering box. I found that this was not true in my case. I used a
manual steering box from a 1989 S-10 pickup.
How do I
convert to manual brakes?
Converting from power brakes to manual brakes is
becoming a popular swap for A/G-Body car owners. Especially if you are running a
large cam, causing your engine to produce a weak vacuum and rendering your power
brakes virtually unusable. There are plenty of aftermarket parts available, but the
costs can become expensive rather quickly. What many do not realize is that manual brakes
were available on A/G-Body cars. My '79 Malibu came from the factory with manual brakes,
so I simply bought new parts as I rebuilt the brake system. The only real change is the
master cylinder, pedal pushrod, and a pedal pivot point relocation.
A quick call to NAPA autoparts here locally
confirmed that the manual & power master cylinders carry different part numbers. My
local dealer did not stock the manual pieces, but could order them for me. The manual
piece was $31.75 rebuilt, and $127.66 new.

To make the conversion, the original
power booster & cylinder needs to be unbolted from the firewall & discarded. A
small aluminum plate should be fabricated to cover the large hole in the firewall where
the booster previously mounted. 1/8" thick aluminum should be fine as it is just a
cover plate. The new manual master cylinder will slide onto the top two studs sticking out
of the firewall. The brake pedal pushrod pivot pin is in the lower hole on a power car,
and needs to be moved to the upper hole on a manual brake car. This higher hole allows for
the proper pedal ratio and line pressure. I doubt anyone will be lucky enough to find a
manual brake activation push rod, so a one will need to be fabricated from scratch.
This swap is quite simple to accomplish with little customizing and risking poor braking
performance due to mismatched aftermarket parts. Using a rebuilt master cylinder can limit
cash outlay to less than $75 for the conversion.
BTW, many parts store master cylinders will not look
anything like the factory piece. Mine was made by Bendix and included paperwork warning of
the visual difference, but stated that performance was identical.
By Todd Geisler
For more information, go to the MANUAL
BRAKE CONVERSION page
How do I
convert my V6 Malibu to a V8?
This is a common mod, since many of the Malibu's
came with a V6 from the factory. Since I have never performed this
swap, I will re-direct you to Ray
Buck's Chevy Asylum. Ray has some great tech info on his
site. If anybody has pictures or a tech write-up they would like to
submit, feel free to email me.
Neil Cromwell furnished
the following info:
A V8 swap is very easy to do. The only
parts that I had to acquire when installing the 400 small block into my 80
was the proper motor mounts as well as the transmission crossmember.
The V8 crossmember is from Chevrolet, but I was able to find one in a local
salvage yard. The front crossmember needs no modifications, as the frame has
all of the holes predrilled for the multiple number of engine possibilties
that the G-body platform could have. A V6 crossmember could probably be
modfied by cutting the transmission mount pad and rewelding it in the proper
location.
How do I
install larger 12" front disc brakes?
This is a popular swap. You use the spindles and
other necessary parts from a B-body (Caprice). Only drawback is that if affects your
steering geometry, so you will have to get aftermarket tubular upper control arms.
Check out the G-body.org
12" brake conversion article for an in-depth article on this upgrade.
What are the
first basic mods I need to do to get my car to "hook-up"?
There are MANY things that you can do.
This is Suspension Tuning 101, NOT Pro-Stock tech so don't send me email saying I haven't
discussed pinion angle or Instant Center, blah, blah, blah. This is just a
beginner's guide to suspension setup for dragracing. Once you get these basic mods
done and you have more detailed questions, go to the message board and discuss it with the
Pro's there!
The rear suspension setup of the Malibu
is a very good suspension for drag racing. Of course, it's not tuned from the
factory for drag racing. But, there are simple bolt-ons that can help you get
hooked-up. First you want to get the wimpy flex prone control arms strengthened.
They are prone to twisting and deflection since they are stamped steel pieces.
You need to box them or buy aftermarket boxed control arms. When doing this,
go ahead and install polyurethane bushings (Energy Suspension makes good ones) to remove
the play or slop associated with factory rubber bushings. Next, you want to make
sure your rear shocks are in good condition. Normal gas shocks (considered a 50/50
shock) will work fine until you have a seriously fast ride. It's good to keep the
factory sway bar bar setup(the thicker the better) to help prevent "squat" that
normally occurs in the Malibu on launch. Air bags are also helpful in this
area. Airlift makes
bags for the A/G-bodies and are about $60 last time I checked. I have found that I
get the best results by running about 5 psi in the drivers side bag and 15-20 psi in the
passenger side. There are other alternatives such as the South Side Machine Lift
Bars, these work very well but you're getting serious when you start using these type of
devices. Front suspension also plays a key part in your car hooking, but you start
sacrificing streetability when you tune your front suspension for drag racing. You
want front springs that are compressed more than a stock spring. Also, you want to
use a shock on the front that will let the front end come up easily (rebound) but is
stiffer (compress) going down ( 90/10 shock). Removal of the sway bar also helps,
but seriously hinders the cars ability to corner. And last but not least, sticky
tires are always a must to really be able to get your Malibu to hook. But, if you
have a mainly street driven car, slicks are out of the question and so are many other
tires such as the Mickey Thompson ET Streets. Your next alternative is the BFG Drag
Radial, McCreary's, M/T Sportsman Pro's, or other DOT tires. It is all dictated by
how streetable you want your car to remain.
How do I know what
size ujoint I have (1310, 1330 or 1350 series)?
The series is determined by two measurements,
the end cap diameter and the width of the ujoint. First, measure the ujoint end cap
diameter, if it is 1 1/16" or 1 1/8" then you have either a 1310 or 1330 series.
Because each one of these two can have either cap diameter or a combination of the both on
a ujoint, you must measure the width of the ujoint to determine which series it is.
Measure the width with the caps on, if you come up with 3 7/32" (just under 3
1/4"), you have a 1310 series and if you get 3 5/8", you have a 1330 series.
If you measured an end cap diameter
of 1 3/16", then you have a 1350 series ujoint and the width will ALWAYS be 3
5/8".