I prefer the Auburn cone styles, But once the cones wear down they will stop grabbing posi, they still move the vehicle but don't spin posi. Usually the parts that "let loose" are the spider gears, they have there limits but I am not sure of the HP limit. This could also happen...........
this is my 7.5 with the cracked cone, heck I am still running it :lol: :lol: Until I upgrade!
The cone is made of "Proprietary metal/material" that is softer then the mating surface, causing normal wear over a period of time, you can notice in the pic below, the "material" that is in the groove around the outer edge of the cone. ,,,Like Tommy said, frequent lube changes are recommended and the material is softer then all the other parts in the carrier and housing. The consistency of it is like a fine paste and like SSedan64 said, they are not rebuildable, BUT, the cone can be machined and reassembled using proper shims {as long as its not cracked} and it will prolong its life. I would say, Use it!